38x150mm VMTK Bridge Nylon Energy Chain | CNC Machine Protection

The 38*150 mm VMTK bridge type nylon energy chain for cnc machine is rapidly emerging as the industry standard for dependable cable management within advanced automation and high-precision machining sectors. In this comprehensive guide, we explore the market landscape, core parameters, engineering process, comparative advantages, and real-world deployment to empower you with actionable, data-driven knowledge.

Robust modular design of 38*150 mm VMTK bridge type nylon energy chain for cnc machine

Industry Trend: Rise of Advanced Energy Chains in CNC Sector

Global CNC machine manufacturing output exceeded USD 100 Billion in 2023 (Statista), with the energy chain segment (also called drag chains or cable carriers) posting a CAGR of 7.6% (2020-2024, source: MarketsandMarkets). The transition from metal to engineered polymers, especially high-grade nylon, fuels higher machine uptime, noise reduction and total cost optimization.

Polyamide/Nylon 6 chains now cover 78% of new installations (source: IFM).
Bridge type construction enables easier separation & inspection for industrial robotics, laser cutters, pick-and-place CNCs.
Compliance with ISO 7030, ANSI/RIA R15.06 and RoHS ensures safety, reliability, environmental sustainability in cross-border projects.

Bridge openable links of 38*150 mm VMTK bridge type nylon energy chain for cnc machine

Key Technical Parameters: Specification Table

Model	Inner Height (mm)	Inner Width (mm)	Pitch (mm)	Radius (mm)	Material	Operating Temp.	Certifications
38*150 mm VMTK bridge type nylon energy chain for cnc machine	38	150	56	75, 100, 125, 150	High-performance PA6 (Nylon 6)	-40℃~130℃	ISO 7030, RoHS, CE

Max. Travel Speed: 8 m/s
Noise Level: < 57 dB(A) (test at 2m)
Resistance to Oil/Chemical: Excellent (see igus whitepaper)

These parameters position the 38*150 mm VMTK bridge type nylon energy chain for cnc machine as a leader for large-scale, cable-rich automation needs.

Thickened chain links for heavy loads

Energy Chain Market Comparison Chart

*Service Life: Laboratory test data @750,000 cycles, normal conditions

Material Science: Why High-Grade Nylon (PA6)?

Industrial-grade nylon (Polyamide 6, PA6) offers optimum:

Impact Resistance > 35 kJ/m²
Tensile Strength > 60 MPa
Self-lubricating, reducing cable wear
Chemical/solvent & UV resistance — suited for tough shop environments

The bridge-type link design enables fast cable placement/removal, crucial for maintenance and retooling.

Manufacturing Process Diagram: From Raw Material to Finished Chain

Raw Material Selection → Precision Injection Molding
(75 MPa @230℃) → Post-Process Machining
(CNC Trimming) → Assembly & Riveting → Multi-stage QC Testing
(ISO/ANSI standards) → Packaging & Logistics

Material Origin: Certified European/Taiwan PA6 granules
Molding: Robotic multi-cavity injection, pressure-tested per batch
CNC Machining: Edge finishing & hole tolerance down to 0.1 mm
QC: Functional (flex tests, UV/chemical soak tests) + Visual logic per ISO 7030

ISO-compliant production lines

Case Application: Success Stories with 38*150 mm VMTK bridge type nylon energy chain for cnc machine

Laser CNC Cutting Plant, Germany

Problem: Frequent cable jacketing failures (previous steel chain,
Solution: Retrofit with 38*150 mm VMTK bridge type nylon energy chain for cnc machine
Result: Zero chain breakage after 1.8M cycles – downtime reduced 72%. Noise fell below 58 dB. Annual O&M saving: 20,000€.

Petrochemical Pipe Fabrication Shop

Scenario: Acid mist, heavy oil exposure
Why VMTK? Outstanding PA6 chemical resistance. No corrosion, only light surface cleaning required.
Certification: Verified to ISO 23936-1:2009 (polymer suitability in Oil & Gas)

Industry deployment: Large-scale CNC units

Product Performance Visualization: Life Cycle, Load, Flexibility

Tested @ 38mm x 150mm, 7kg/m load, 2.5m chain length, lab conditions 22°C/60%RH

Energy chain installed base by polymer (2023, source: IFM/MarketsandMarkets)

Cross-section: cable separation & ultra-smooth routing

Vendor Comparison Table

Vendor / Model	Material	Opening Design	Load Capacity (kg/m)	Certifications	Cycle Test (cycles)	Max. Speed (m/s)	Warranty
38*150 mm VMTK View Product	Nylon PA6 Fiber-reinforced	Bridge-type, side open	28	ISO 7030 / CE / RoHS	>1.5 million	8	3 Years
Igus E2/150	Nylon PA6 (Standard)	Single side open	24	CE / RoHS	1 million	6	2 Years
CNCLink 40x150	Nylon/PP Blend	Non-openable	22	ISO, RoHS	800,000	5	1 Year
Murrplastik K-150	PA6 Reinforced	Top openable	23	CE / RoHS	1 million	5	2 Years

Customization & Engineering Services

Bespoke Chain Length: Up to 25 meter assembly
Custom Radius: 75mm/100mm/125mm/150mm/200mm
Multi-compartment separators for high-voltage, air, coolant, and data cable separation
Flame-retardant / Anti-UV / ATEX Option available on request
Onsite dimensioning & retooling service in EU/US/China

Custom modular chain assembly

Industry Experience & Certifications

20+ years in energy chain manufacturing, serving ABB, Mitsubishi, Siemens integrators
ISO 9001:2015 certified; compliant with CE, RoHS, and ANSI for all export products
Referenced in Machinery Directives 2006/42/EC (EU Law) for safe automated equipment design

Applications by Industry Sector

CNC Machine Tools: Machining centers, lathes, routers, multitasking CNCs, wire-EDMs
Petrochemical: Pipe welding/finishing, valve assembly under corrosive conditions
Metallurgy: Rolling mills, robotic arms, X-Y transfer carriages
Water Utility/Environmental: Pump stations, remote-actuated valves (acid/base resistance)
Packaging/F&B: Bottle filling lines, pick-and-place robots with closed lubrication
Automotive: Body-in-white lines, battery cell assembly, EV gigafactories

38*150 mm VMTK bridge type nylon energy chain for cnc machine FAQ

Q1: What material is used in the 38*150 mm VMTK bridge type nylon energy chain for cnc machine?

A1: It is made from reinforced polyamide 6 (PA6), known for high mechanical strength, low friction, chemical and UV resistance – optimal for dynamic cable protection.

Q2: What are the installation standards and compatibility requirements?

A2: Designed according to ISO 7030 Cable Carrier norms, compatible with all major CNC interfaces (Siemens, Fanuc, Heidenhain). Mounting brackets follow DIN EN 60204-1 guidelines.

Q3: How is service life verified?

A3: Each batch undergoes flex/bend endurance testing (over 1.5 million cycles), chemical immersion test (per ISO 175), and tensile pull-off resistance tests to validate ≥10-year lifespan under recommended loads.

Q4: Can I order customized width/height or compartment design?

A4: Yes. Both width and compartment layouts are customizable up to 300mm. We provide CAD drawings and engineer consultation for rapid prototyping.

Q5: Is the 38*150 mm VMTK bridge type nylon energy chain for cnc machine suitable for outdoors or corrosive environments?

A5: Absolutely. Its PA6 formulation delivers exceptional acid/base, salt, oil, and UV resistance. It meets ISO 23936-1 polymer standards for chemical industry applications.

Q6: What support and warranty do you provide?

A6: Standard warranty is 3 years. Support includes engineering hotline, troubleshooting video calls, and on-site installation on request (Europe, North America, Asia-Pacific).

Q7: What is the typical delivery lead time?

A7: Standard sizes (38*150) – 7-15 working days (FOB); Customized chains – 18-25 working days. All products are shipped after 100% QC and tracking provided.

Quality Assurance, Lead Time, Customer Support

Lead time: Normal size/stock: 7~15 days; Custom: 18~25 days, including CAD preview
Warranty: 3 years global
Support: 24/7 technical support, on-site service, lifetime application consultation
Certified test data and RoHS/CE/ISO compliance reports supplied with every shipment

Ready to upgrade your machine reliability?
Explore our 38*150 mm VMTK bridge type nylon energy chain for cnc machine or consult our engineering team for a bespoke cable chain solution – built to your specs, certified for your industry.
Every project includes real-world installation references and long-term technical support.