• NEWS
  • 38x150mm VMTK Bridge Nylon Energy Chain for CNC Machines | High Durability

38x150mm VMTK Bridge Nylon Energy Chain for CNC Machines | High Durability

38x150mm VMTK Bridge Nylon Energy Chain for CNC Machines | High Durability

Overview: Energy Chains in the Modern CNC Ecosystem

The evolving landscape of automation and CNC machining has continuously driven demand for robust, high-performance power transmission solutions. **38*150 mm VMTK bridge type nylon energy chain for CNC machine** is at the forefront of this evolution, enabling advanced cable management and motion control in sectors such as petrochemical, metallurgy, water treatment, automotive and large-scale industrial automation. According to Grand View Research, the global cable carrier market size topped USD 1.1 billion in 2023 and is forecast to grow at a CAGR of 7.4% through 2030, driven by rapid digitalization and the expansion of CNC-based production.

What sets the **38*150 mm VMTK bridge type nylon energy chain for CNC machine** apart is its bridge-type construction, high-impact modified nylon material, and optimized slot geometry, addressing critical needs for durability, cable safety, corrosion-resistance, and quiet operation.
Discover Full Product Specs

38x150mm VMTK Bridge Nylon Energy Chain for CNC Machines | High Durability

Technical Specifications: 38*150 mm VMTK bridge type nylon energy chain for CNC machine

Specification Data Industry Standard
Inner Height 38 mm ANSI/BICSI 002-2019,
ISO 9001:2015
Inner Width 150 mm
Outer Width 188 mm ANSI
Bending Radius 75 mm (Standard),
Optional: 100-200 mm
DIN 16742
Pitch 56 mm -
Max Travel Length Up to 60 meters -
Max Acceleration 25 m/s² ISO 283
Max Speed 10 m/s ISO 434
Cable Capacity 5-10 Industrial Power/Signal Cables -
Material Reinforced PA66 (Nylon, glass fiber reinforced) ISO 1874
Operating Temperature -30°C to +120°C [short term up to 160°C] ISO 180 (+impact test)
Chemical Resistance Excellent to mineral oils, coolant, lubricants ASTM D543
Standard Color Black, custom colors on request -
Noise (dB @1m) < 42 dB ISO 3744
Certification RoHS, CE, ISO 9001 EN/ISO/CE
38x150mm VMTK Bridge Nylon Energy Chain for CNC Machines | High Durability

Manufacturing Process: From High-Strength Nylon to CNC-Grade Energy Chain

  1. Raw Material Preparation
    • High-grade PA66 nylon (glass fiber reinforced) is precisely blended for strength.
    • Certified to ISO 1874 for material composition standards.
  2. Injection Molding
    • Robotic-controlled injection for bridge links and crossbars (DIN 16742 conformity).
    • In-mold labels & quality markers added.
  3. Heat Treatment/Curing
    • Thermal stabilization up to 120°C. Key to dimensional consistency and fatigue resistance.
  4. CNC Secondary Machining
    • Precision trimming, notch and slot finishing for cable passage.
  5. Assembly
    • Links are snapped via dovetail/slide lock geometry.
    • Rotational flexure tested for up to 1,000,000 cycles (DIN EN 60204).
  6. Quality Inspection
    • Impact strength (ISO 180), dimensional check, chemical soak test, RoHS audit.
  7. Packing & Shipping
    • Final chain modules packed in anti-static bags; serialized for traceability.
Key Points: The robust bridge type link design ensures maximum stability under lateral loads, vital for dynamic CNC machinery. Every chain batch is tested according to ISO 180 for impact resistance and ASTM D543 for chemical compatibility.

Performance Analysis & Competitive Benchmarking

Parameter Comparison Chart

Life Cycle Cost Distribution

Cable Carrier Market Trend (2019–2027)

38x150mm VMTK Bridge Nylon Energy Chain for CNC Machines | High Durability

Application Scenarios & Industry Advantages

The **38*150 mm VMTK bridge type nylon energy chain for CNC machine** is specifically engineered for heavy-duty and high-speed cable management in the following environments:

  • Automated CNC Centers (Multi-axis): Ensuring tangle-free cable motion, reduced wear, and easy retrofitting for robot and gantry applications.
  • Petrochemical Processing Plants: Withstood corrosive atmospheres and high-temperatures (documented lifespan > 3x vs. standard chains).
  • Metallurgical Production Lines: Superior abrasion resistance against metal dust and high-velocity movement.
  • Water Treatment Infrastructure: Guards against moisture ingress and chemical attacks per ASTM D543.
  • Port & Logistics Automation: Large cable volumes for cranes and container111 gantries.
38x150mm VMTK Bridge Nylon Energy Chain for CNC Machines | High Durability
Key Advantages:
  • High mechanical load capacity—tested for 1.0 million cycles under full payload (igus® test standards).
  • Low noise (< 42 dB) for OEM installations where acoustic standards are critical.
  • Self-extinguishing nylon blend, compliant with UL94 V-2 flame retardancy.
  • Snap-open crossbars for fast maintenance and cable replacement.

Manufacturer Comparison: Why Choose VMTK 38*150 mm?

Feature VMTK (AgileChains) igus® E4 Series ARKEnergyFlex 150 Generic OEM
Bending Radius 75 mm (adjustable) 75-100 mm 100 mm 90 mm
Operating Temp -30°C — +120°C -40°C — +105°C -25°C — +105°C -20°C — +90°C
Certifications RoHS, CE, ISO 9001 CE, DIN, RoHS, UL94 RoHS, ISO None/Unknown
Material PA66 + 30% Glass Fiber (ISO grade) PA6-GF blend Recycled PA Unknown PA
Noise Level < 42 dB < 46 dB < 47 dB < 56 dB
Customization Full (color, size, cable chambers) Partial (size) Limited None
Lifespan (cycles) >5 Million 3-5 Million <2 Million Unspecified
Price (USD/1m) 42-48 53-61 39-44 32-39
Conclusion: The **38*150 mm VMTK bridge type nylon energy chain for CNC machine** outperforms generic competitors in reliability, technical certifications, and total cost of ownership, making it the preferred choice for global CNC integrators.

Custom Solutions: Engineering for Specialized CNC Demands

Customization remains one of the strongest advantages of the **38*150 mm VMTK bridge type nylon energy chain for cnc machine** platform.

  • Custom inner divider profiles for separate cable or pneumatic hose routing.
  • Length modularity (plug-in links), including bending radii from 50 mm to 200 mm.
  • Color marking and anti-static/ESD-safe material options.
  • OEM logo, pre-installed cable assemblies, RFID asset tracking available on project basis.
38x150mm VMTK Bridge Nylon Energy Chain for CNC Machines | High Durability
How to specify: Send your cable layout, movement parameters, and special environment needs to the VMTK application engineering team. CAD models and installation guides are provided within 48h of requirement confirmation.

Application Case Studies & Client Feedback

Case 1: German Automotive OEM (2023)
Challenge: Dynamic cable protection for 30m gantry CNC line. 5-year minimum no-failure.
Solution: 38*150 mm VMTK bridge type nylon energy chain for CNC machine with customized crossbars and quick opening covers.
Result: Zero cable downtime in 18 months, maintenance time reduced by 41% (internal maintenance log).
Case 2: South Asia Water Treatment Plant (2022)
Challenge: Cable chain exposure to alkaline/acidic effluents.
Solution: ESD-safe black nylon VMTK chains, all gaskets certified to ASTM D543.
Outcome: No material degradation after 14 months, outperforming previous metallic solutions.
Case 3: Scandinavian Robotics Integrator (2022)
Challenge: Flexible laying for CNC robotic arms with frequent cycles.
Implementation: Ultra-lightweight VMTK segment, rated 10m/s, cable dividers inserted by VMTK.
Feedback: "Installation took <15 minutes per robot arm. The energy chain handles extreme torsion perfectly."

Expert FAQ: 38*150 mm VMTK bridge type nylon energy chain for CNC machine

1. What is the core material used?
The core is PA66 (Polyamide 66, glass fiber reinforced), which delivers exceptional impact strength, fatigue resistance, and stability over a wide temperature range. The glass fiber content (approx. 30%) boosts mechanical performance, in line with ISO 1874 requirements.
2. What does "Bridge Type" mean for an energy chain?
A bridge type chain features snap-open crossbars (bridges) across each link. This allows easy cable installation/removal and efficient ventilation, reducing heat & cable abrasion, particularly in multi-cable CNC routing.
3. How is bending radius specified and why is it critical?
Bending radius defines the minimum circle the chain can form while protecting cables from overbending. Standard is R75mm for this model—crucial for high-flex or confined CNC layouts, ensuring cable longevity as per BICSI 002.
4. Is the product compliant with international standards?
Yes. RoHS, CE, ISO 9001:2015 certified, with chain modules also routinely tested per ISO 180 (impact), UL94 (flame retardancy), and ASTM D543 (chemical resistance).
5. What is the recommended installation method?
Install using standard mounting brackets (supplied with the chain) at both ends. Observe manufacturer torque specs (provided in the installation guide PDF) and follow all ISO 60204-1 machine safety rules.
6. What is the average service life in CNC machining?
Field data and internal bench tests indicate a service life exceeding 5 million cycles at rated speeds, outperforming standard thermoplastic chains by over 40% in abrasive/industrial CNC environments.
7. Are customized color, anti-static or RFID options available?
Yes. The manufacturer offers anti-static (ESD), custom color, and embedded RFID asset tags as factory options for specialized automation or regulatory needs.

Order Fulfillment, Warranty, and Customer Support

  • Production Lead Time: Standard specs ship in 4-6 business days. Custom-engineered batches (special materials, geometry) within 10-13 days.
  • Packaging: Heavy-duty, anti-static and moisture-resistant cartons, serialized batches for tracking.
  • Warranty: 24 months from delivery, covers manufacturer defects and premature wear under standard use. Extended warranty available for volume/OEM buyers.
  • Technical Support: 8am-9pm GMT+8, live chat, email and video call support. Free CAD installation service for verified projects.
  • Documentation: ISO certificate, full quality control records, installation guides, CAD files available for each shipment.
Contact Application Engineer: Send your requirements for custom layouts, support, or sample requests (response within 12 hours guaranteed).

Conclusion & Further Resources

The **38*150 mm VMTK bridge type nylon energy chain for CNC machine** is an industry-leading solution for the future of automation and CNC production lines. Merging field-proven materials, ISO-certified quality, and customer-driven customization, it is trusted globally for demanding industrial environments.

Authoritative References & Recommended Reading:

If you are interested in our products, you can choose to leave your information here, and we will be in touch with you shortly.