chip conveyor types

Understanding Chip Conveyor Types for Efficient Material Handling

In the realm of manufacturing and machining, the efficient handling of chips and scrap material is crucial for maintaining productivity and cleanliness. Chip conveyors are specifically designed to transport metal shavings, chips, and other byproducts generated during machining processes. These conveyors come in various types, each suited for different applications and environments. Understanding the differences between these types can help manufacturers select the most appropriate solution for their operations.

1. Drag Chain Conveyors

Drag chain conveyors use a chain and steel pans to move chips continuously through a closed system. This type of conveyor is particularly effective for handling heavy, bulky materials and is often used in environments with significant amounts of metal shavings. The design allows for efficient transport over long distances, making it a popular choice for larger manufacturing setups. Additionally, drag chain conveyors can handle various chip types, including large, stringy turnings and small, fine particles, thanks to their robust construction.

2. Auger Conveyors

Auger conveyors employ a helical screw mechanism to move chips and other materials through a tube or trough. This type of conveyor is compact and can be installed in tight spaces, making it ideal for smaller machine shops or areas with limited vertical space. Auger conveyors are particularly efficient for transporting dry materials and can handle a range of chip sizes. However, they may not be as effective for long-distance transportation compared to drag chain conveyors.

3. Magnetic Conveyors

For ferrous materials, magnetic conveyors offer an innovative solution. These conveyors use magnets to transport metal chips along a moving surface. The ability to magnetically hold and move materials ensures that even the finest chips are collected without losing any material. Magnetic conveyors are highly effective in reducing the chances of contamination, making them suitable for environments that require high hygiene standards. They also have the benefit of low maintenance needs since there are fewer moving parts susceptible to wear.

4. Belt Conveyors

Belt conveyors are another common option in chip handling systems. They consist of a moving belt that can easily carry various types of material, including chips of different shapes and sizes. Belt conveyors are known for their versatility and can be configured to fit different layouts and speeds. However, they may require additional accessories, such as screens or separators, to effectively manage different types of chips and prevent clogging.

5. Vacuum Conveyors

For operations that generate very fine chips or dust, vacuum conveyors provide an excellent solution. These systems use suction to collect chips, transporting them through a network of tubes to a designated disposal area. Vacuum conveyors are particularly efficient in maintaining a clean working environment, as they can reduce airborne particles. However, they may not be suitable for heavier chips or larger materials.

Conclusion

Choosing the right type of chip conveyor is vital for improving operational efficiency and ensuring a clean working environment in manufacturing. Factors such as chip type, material properties, space availability, and maintenance considerations play a crucial role in the selection process. By understanding the different chip conveyor types, manufacturers can optimize their material handling processes, reduce downtime, and enhance overall productivity. In today’s competitive manufacturing landscape, making informed choices about equipment is more important than ever.